f Waste heat recovery boiler (WHRB) | Power plants education

Monday, May 31, 2021

Waste heat recovery boiler (WHRB)

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WHRB

WHRB (waste heat recovery boiler) are used to utilize the heat energy from the system which would otherwise go waste.

     This  boilers are make use of the waste heat of the exhaust gases at the outlet of furnace , gas turbine and other factories when the waste exhaust gases have on a required temperature.

Whrb boiler working

          Waste heat recovery boiler is a system which recovery various kind of waste heat generated from the production process of steel, chemicals etc. then lot of gas is produced. This hot gases is utilized in the boiler for steam generation. This hot gases contain significant amount of abrasive dust, these dust particles may be damage the boiler tube due to erosion. This problem is minimum by lowering the gas velocity providing the M.D.C( mechanical dust collector) .in m.d.c hot gasses passes though and the abrupt change in the direction of flue gases flow, dust partials settle down and remove by suitable ash ash handling system.

There are  some basic requirement or input calculation your waste heat form the soure . these are

·      Type of fuel and its composition

·      Amount of flue gasses leaving the exhaust in per hour in kg/hr or nm3/hr

·      The temperature of flue gases at the exhaust in oc

·      The process where you want to utilize this heat.The amount of steam generation or steam boiler of heat transfer is controlled by the quantity of heat available in the flue gasses. In this water tube and fire tube both are available as per the design requirement.

Waste heat recovery boiler benefit:

·      High reliable in operation and robust in construction

·      Quick payback return are achieved

·      One time investment and long time return

·      No combustion, no emission hence eco-friendly

·      Energy being put to use which was getting wasted anyway     

 Whrb boiler efficiency formula-

Efficiency = 100-(q1+q2+q3+q4+q5+q6)

When, q2 is flue gas losses

            q3 is complete combustion losses

            q4 is solid incomplete combustion losses

            q5  is heat radiation  losses

            q6 is slag gas physical losses


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